Update: nipping the bolts for the top plate for the idler wheel appears to stop the wheel turning, being slightly loose allows it to run ok from an initial test (speed on old bearings needed to be set 2 marks under centre for 33, now 0.5 to 1). No obvious bearing noise like that, but some further alignment faff may be needed.
Fun fact from MrsKettle the engineer: the type of tool used for this sort of bearings makes a difference to the lubrication performance. Carbide tool: get the pores so works as it should.
Diamond tool: smears the surface, oil drops through the bearing, warranty bill.
Yes Clamping the top plate will stop the idler - It is an alignment issue between top and bottom bush. Regardless of tooling or materials reaming or boring of sintered bronze does affect performance. Ideally you get the alignment correct between top plate and carriage). If this is not possible it would be better to spin the idler pins than start in on the bushes or run the unit with a loose top plate. - Did you re -rivet or tap and screw the bottom bush plate?